Illustrated Physics
physics, drawn
Concept

Residual stress — where it appears

A state of stress left in a body with no external load on it, self-equilibrating and invisible to any balance of forces. Rolling, welding and the order in which bolts were tightened each leave one of order half the yield stress, and measuring it destroys the thing measured.

Named by 2 essays across one field — each of them below, with the objects they name alongside it.

The stress a temperature change puts into a bar that cannot move. The stress in a member held between supports that will not let it change length, against how much its temperature changes, for four materials. Each line is EαΔT, computed here from a free expansion and the force needed to undo it, and checked by evaluating it for a bar half a metre long and one thirty-seven metres long: the two agree to every figure carried, because neither the length nor the cross-section appears in the answer. steel develops 2.40 MPa for every kelvin and reaches yield at 104 K; aluminium develops 1.59 MPa for every kelvin and reaches yield at 151 K; concrete develops 0.30 MPa for every kelvin and reaches cracking at 10 K; invar develops 0.17 MPa for every kelvin and reaches yield at 1655 K. Concrete reaches its cracking stress after ten kelvin, which is less than a sunny afternoon, and is why every slab has movement joints in it. Invar is in the comparison because it was made to have a small product: it is as stiff as steel and develops a fourteenth of the stress, which is a statement about the expansion coefficient and nothing else.

The load nobody applied

A redundant structure develops forces with nothing on it. Change its temperature and the same extra constraint that made statics unanswerable also refuses the expansion — and a restrained steel member reaches its yield stress after a hundred and four kelvin, a figure that contains no length, no area and no load.

mechanics · Free-body Four stress states in one beam, and only one of them has no tension. Stress across the depth of a 300 by 600 millimetre concrete section at the middle of an eight-metre span, compression to the right, for four conditions. Under the load alone the bottom fibre is in tension at 11.1 MPa, which is four times what concrete can carry, so an ordinary reinforced beam cracks there and relies on steel to hold the crack together. With 1,500 kilonewtons of prestress 120 millimetres below the centroid and the full load applied, the section runs from 9.8 to 3.6 MPa and every fibre of it is in compression. The second case is the one that surprises: with the prestress applied and nothing whatever to oppose it, the top fibre is in tension at 1.7 MPa, because a force below the centroid bends the beam upwards. A prestressed beam is at its most vulnerable when nothing is on it, and what rescues it is its own weight: adding that alone brings the top back to 0.3 MPa of compression. Each stress block is checked by integrating it and recovering the force and the moment that produced it.

A state no load could reach

The free direction a redundant structure leaves open can be driven on purpose. Tighten a tendon through a concrete beam and its whole stress state moves into the half of the range the material is good at; tighten a bolt hard and the load it carries fluctuates by a fifth of what is applied to it. Both put the structure somewhere no arrangement of external loads could.

mechanics · Free-body

Named alongside it

The objects these essays reach for when they reach for this one.

Constraint countingElasticityPreloadReaction forceStatic equilibriumStatically indeterminateStiffnessBucklingFatigueStressThermal expansion

All concepts